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Ahmedabad, Gujarat · India · Est. 2015

EngineeringPrecisionMoulds.

High-performance injection mould solutions for manufacturers in consumer, industrial, medical, and specialized sectors — built with advanced multi-cavity and hot runner technologies.

10+
Moulds per Month
14
Team Engineers
9+
Years Experience
5+
Industry Sectors
Injection Moulding
Multi-Cavity Tools
Hot Runner Systems
VMC Precision Machining
CAD/CAM Engineering
Custom Mould Design
Two-Shot Moulding
Wire Cut EDM
Injection Moulding
Multi-Cavity Tools
Hot Runner Systems
VMC Precision Machining
CAD/CAM Engineering
Custom Mould Design
Two-Shot Moulding
Wire Cut EDM
2015Year Founded
About Komaxi

Built on Precision.Driven by Results.

Founded in Ahmedabad, Gujarat, Komaxi Moulds has grown into a premier destination for complex tooling solutions. Our team of 14 expert engineers and technicians combines decades of collective experience with state-of-the-art machinery.

Our Mission: To bridge the gap between design and mass production through high-precision engineering, ensuring every mould we craft delivers consistent quality and longevity.

10+
Moulds per Month
~2 Mo
Avg. Lead Time
14
Team Members
5+
Industry Sectors
Bathroom AccessoriesHousehold ProductsMedical ComponentsToysPackaging
Industry Challenges

Challenges You Could Be Facing.

While working with your current mold suppliers, you may have run into the following difficulties. Our mission is to eliminate these inefficiencies through precision engineering and reliable support.

Product mismatch
Product mismatch
Product mismatch
Flash
Flash
Flash
Material defects
Material defects
Material defects
Short shots
Short shots
Short shots
Warpage and dimensional changes
Warpage and dimensional changes
Warpage and dimensional changes
Ejection issues
Ejection issues
Ejection issues
Surface quality problems
Surface quality problems
Surface quality problems
Frequent mould repairs
Frequent mould repairs
Frequent mould repairs
Process and Solutions

How Komaxi Mould Solves Industry Challenges.

While working with mold suppliers, many manufacturers face recurring production and quality issues. At Komaxi Mould, we use advanced engineering, precision machining, and strict quality control to solve these problems before they impact your production.

Industrial Excellence
Standardizing Quality Across Operations
01

Product Mismatch

The Challenge

To ensure the right material fit for your product:
We create a detailed 3D model in CAD software for every design.
3D-printed prototypes are produced to verify fit and function before production begins.

Komaxi Solution

We create a detailed 3D model in CAD software for every design.
3D-printed prototypes are produced to verify fit and function before production begins.
Early-stage design validation helps eliminate costly revisions later.
Collaboration with clients during prototype review ensures the final mold matches the intended product requirements.
02

Flash

The Challenge

To eliminate excess material along parting lines:
High-precision VMC machining ensures accurate parting surfaces.
Controlled tolerance management during mold assembly.

Komaxi Solution

High-precision VMC machining ensures accurate parting surfaces.
Controlled tolerance management during mold assembly.
Carefully designed venting systems to manage internal pressure effectively.
Strict inspection during trial runs to detect and correct flash issues early.
03

Material Defects

The Challenge

We guarantee the quality of your materials:
All materials come with official certificates confirming grade and specification.
We source steel and components only from trusted and verified suppliers.

Komaxi Solution

All materials come with official certificates confirming grade and specification.
We source steel and components only from trusted and verified suppliers.
Material testing and verification are done before mold manufacturing begins.
Quality assurance checks are performed throughout the production process.
04

Short Shots

The Challenge

To prevent incomplete cavity filling:
Optimized gate locations based on flow analysis.
Balanced runner system design for uniform material flow.

Komaxi Solution

Optimized gate locations based on flow analysis.
Balanced runner system design for uniform material flow.
Proper venting to eliminate trapped air.
Moldflow-informed cooling and filling analysis where required.
Continuous optimization during mold trials.
05

Warpage and Dimensional Instability

The Challenge

To maintain precise dimensions:
Guidance on uniform wall thickness during DFM reviews.
Optimized cooling channel layout for even temperature distribution.

Komaxi Solution

Guidance on uniform wall thickness during DFM reviews.
Optimized cooling channel layout for even temperature distribution.
Controlled steel selection to manage thermal stability.
Precision cavity machining for dimensional accuracy.
Dimensional checks during mold trials to ensure stability.
06

Ejection Issues

The Challenge

To ensure smooth part release:
Proper draft angle evaluation during tool design.
Polished cavity surfaces to reduce stress during ejection.

Komaxi Solution

Proper draft angle evaluation during tool design.
Polished cavity surfaces to reduce stress during ejection.
Balanced ejector pin placement.
Hardened wear components for long-term performance.
Testing during mold trials to confirm smooth ejection.
07

Surface Quality Problems

The Challenge

To guarantee a clean and consistent finish:
Controlled surface finishing and polishing standards.
Proper venting design to prevent burn marks.

Komaxi Solution

Controlled surface finishing and polishing standards.
Proper venting design to prevent burn marks.
High-quality steel selection for smooth mold surfaces.
Strict quality inspection before trial runs.
Fine-tuning during sampling to achieve optimal surface results.
Market Focus

Industries We Serve

Precision tooling solutions powering production across critical manufacturing sectors in India and beyond.

01 — Industry
Consumer and Household
Kitchenware, storage containers, appliance housings, furniture components.
02 — Industry
Packaging Solutions
Bottle caps, cosmetic packaging, rigid containers for various markets.
03 — Industry
Medical and Healthcare
Syringes, lab consumables, diagnostic device housings and components.
04 — Industry
Agriculture Components, Pipe Fittings
Bathroom accessories, irrigation components, pipe fittings.
Our Expertise

Core Engineering
Capabilities

End-to-end tooling services powered by advanced CAD/CAM, precision machining, and deep engineering expertise across every major plastic application.

01
Injection Moulding
High-performance moulds engineered for complex geometries across diverse plastic resins and industrial applications.
02
Multi-Cavity Moulds
High-efficiency tooling that maximises production output — multiple identical cavities in a single mould cycle.
03
Hot Runner and Two-Shot
Advanced hot runner systems for runner-less moulding and two-shot technology for multi-material components.
04
VMC and Wire Cutting
Precision CNC Vertical Machining and Wire-cut EDM delivering micron-level tolerances on every component.
05
CAD/CAM Design
NX CAD and Mastercam for expert 3D modelling, simulation, and precision toolpath programming.
06
Custom Design Support
Complete DFM support from concept through prototype to production-ready tooling built for your exact needs.
10+
Moulds / Month
~2 Mo
Lead Time
14
Specialists
100%
QC Checked
Get in Touch

Start Your Project Today.

Our engineering team will review your requirements and respond within 24 hours.

Request a Quote
Tell us about your mould requirements and we'll be in touch promptly.
Address
Soni's Chawl, 37 Part-2, Gopinath Estate,
Swaminarayan Chamber, Odhav,
Ahmedabad, Gujarat 382415, India
Hours
Monday – Saturday  |  9:00 AM – 7:00 PM IST